Product Description
Company Profile
UP GOLD Automation Technology Co., LTD., independent brand, NYZ and UP. The main products are linear guide rail, slider, ball screw, linear optical shaft, linear bearing, machine tool spindle special P4 high precision bearings and accessories, with advanced production equipment and testing instruments to ensure the accuracy of each product. Precision products will provide higher value to the equipment. The company promises to sell each product, warranty period of 24 months, 24 hours after-sales service. Provide professional OEM cooperation model. At the same time, the company agents international first-line brands HIWIN, TBI, NSK,THK. Sufficient resources to ensure every customer needs.
Our Advantages
*Two-year warranty, replace instead of repair *12 Months Warranty
*Fast Delivery *24 hours on line service
*Professional Team
Product Description
Ball Screw
Ball screw is made of screw, nut and ball.
The function is to turn the rotary motion into liner motion, which is a further extension and development of ball screw.
The significance of this development is to move into a rolling bearing from sliding action; With little friction, ball screws are widely used in various industrial equipment and precision instruments.
Product Name | Ball Screw |
Nut Number | Single |
Nut Type | Circulator |
Dia | 12, 16, 20, 25, 32, 40, 50, 63, 80mm |
Lead | 5, 6, 8, 10, 16, 20, 25, 32, 40mm |
Accuracy | C3, C5, C7, C10 |
Nut style | Single or double |
End processing | According to customer’s drawing |
Delivery time | 15days |
Feature | High speed, low noise |
Production Capacity | 50000 PCS/ Month |
OEM/ODM Availability | YES |
Application:
1.Medical industry
2.Lithium battery industry
3.Solar photovoltaic industry
4.Semi conductor industry
5.General industry machinery
6.Machine tool
7.Parking system
8.High-speed rail and aviation transportation equipment
9.3C industry etc.
Customer Comment
Packaging and Logistics
Ziploc bag+Carton/Wooden+Pallet
FAQ
Q: What is the producing process?
A: Production process including raw material cutting, machine processing,grinding, accessories cleaning, assemble, cleaning, oil coating,cover pressing, testing, package.
Q: How to control the products quality?
A: Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
Q: What is the transportation?
A: If small quantity, we suggest to send by express, such as DHL, UPS,TNT FEDEX. If large amount, by air or sea shipping.
Q: How about the shipping charge?
A: We will be free of domestic shipping charge from your freight forwarder in China.
Q: Can you provide OEM service?
A: Yes, we provide OEM service. Which means size, quantity, design,packing solution, etc will depend on your requests; and your logo will be customized on our products.
Q: Could you tell me the delivery time of your goods?
A: Generally it is 3-5 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to the quantity.
Q: What about the packaging of your products?
A: Normally we use standard commercial package, we also have our own brand packing or customized package as per customers’ requests.
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Precision: | C3, C5, C7, C10 |
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Screw Diameter: | Customize |
Flange: | With Flange |
Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can lead screws be customized for specific industries or machinery configurations?
Yes, lead screws can be customized to meet the specific requirements of different industries or machinery configurations. Customization allows for the adaptation of lead screws to unique applications, ensuring optimal performance and compatibility. Here’s how lead screws can be customized:
Thread Design:
The thread design of lead screws can be customized to suit specific applications. The thread profile, such as Acme, square, or buttress, can be selected based on factors such as load capacity, efficiency, backlash, and self-locking characteristics. The thread pitch can be adjusted to achieve the desired linear travel per revolution, allowing for different positioning resolutions. Custom thread designs can also be implemented to address specific requirements or constraints of the machinery configuration.
Materials and Coatings:
The choice of materials for lead screws can be customized based on the application’s environmental conditions and performance requirements. Different materials, such as stainless steel, carbon steel, or alloys, can be selected for their mechanical properties, corrosion resistance, or temperature resistance. Additionally, lead screws can be coated or treated with specialized coatings, such as Teflon or ceramic coatings, to reduce friction, improve wear resistance, or enhance lubrication properties.
Size and Dimensions:
The size and dimensions of lead screws can be customized to fit specific machinery configurations or space constraints. This includes variations in length, diameter, and thread length to ensure proper fit and integration within the machinery or system. Customization of lead screw dimensions allows for efficient utilization of available space and compatibility with existing components or mounting mechanisms.
End Machining:
Lead screws can be customized with different types of end machining to facilitate their connection to other components or power sources. This may involve the addition of keyways, flats, or other features to enable coupling with drive mechanisms, such as motors or handwheels. Customized end machining ensures proper alignment, torque transmission, and ease of installation within the specific machinery configuration.
Accessories and Attachments:
Customization of lead screws can also involve the addition of accessories or attachments to enhance their functionality or compatibility with specific industries or machinery configurations. This may include the inclusion of anti-backlash nuts, thrust bearings, lubrication systems, or wipers. These accessories and attachments can improve precision, reduce wear, increase load capacity, or address specific application requirements.
By offering customization options, lead screw manufacturers can cater to the diverse needs of different industries and machinery configurations. Customized lead screws ensure that the linear motion system is optimized for performance, efficiency, and compatibility, resulting in improved overall functionality and reliability.
Can you explain the impact of lead screws on the overall durability of mechanical systems?
Lead screws have a significant impact on the overall durability of mechanical systems. As essential components in many machines and mechanisms, lead screws play a crucial role in providing precise linear motion and transferring loads. Their design, quality, and maintenance directly influence the durability and reliability of the systems they are incorporated into. Here are some key factors highlighting the impact of lead screws on overall durability:
- Load-Carrying Capacity: Lead screws are responsible for transmitting axial loads between the rotating screw and the nut. The design and material selection of the lead screw determine its load-carrying capacity. Inadequate design or material choice can lead to premature wear, deformation, or failure under heavy loads, compromising the overall durability of the mechanical system.
- Backlash and Precision: Backlash refers to the play or clearance between the screw and nut in a lead screw system. Excessive backlash can result in reduced precision, inaccuracies in positioning, and decreased overall performance. Lead screws with low backlash, such as ball screws, are often preferred in applications that require high precision and repeatability. Minimizing backlash through proper design and maintenance enhances the durability and performance of the system.
- Wear and Friction: Lead screws are subject to wear and friction during operation. Continuous contact between the screw and nut can result in surface damage and increased friction, leading to accelerated wear. Adequate lubrication, regular maintenance, and proper material selection can help minimize wear and friction, extending the lifespan of the lead screw and improving the durability of the mechanical system.
- Mechanical Efficiency: The efficiency of a lead screw system influences its durability. Inefficient systems generate more heat due to friction, which can cause thermal expansion, accelerated wear, and reduced lifespan. By selecting lead screw designs with high mechanical efficiency, such as ball screws or optimized thread profiles, the overall durability of the mechanical system can be improved.
- Environmental Considerations: Lead screws operating in different environments face varying challenges that can impact their durability. Factors such as temperature extremes, exposure to moisture, chemicals, or abrasive contaminants can accelerate wear, corrosion, or degradation of the lead screw. Proper material selection, protective coatings, sealing, and regular maintenance practices can mitigate the environmental impact and enhance the overall durability of the mechanical system.
- Maintenance and Service Life: Adequate maintenance practices, including cleaning, lubrication, inspection, and adjustment, are essential for preserving the durability of lead screws and the mechanical systems they are part of. Regular maintenance helps identify and address issues early, preventing further damage and extending the service life of the system.
In conclusion, lead screws have a significant impact on the overall durability of mechanical systems. Their load-carrying capacity, precision, wear characteristics, mechanical efficiency, environmental resistance, and proper maintenance practices all contribute to the durability, reliability, and performance of the system. By considering these factors and selecting suitable lead screw designs, materials, and maintenance strategies, the overall durability of mechanical systems can be significantly improved.
How does a lead screw differ from other types of screws in terms of design and functionality?
A lead screw differs from other types of screws in terms of its design and functionality. Here’s a detailed explanation of the distinctions between lead screws and other screw types:
- Thread Design: Lead screws have a helical thread design, meaning the threads wrap around the screw’s cylindrical shaft in a continuous spiral. This helical thread allows for the conversion of rotary motion into linear motion. In contrast, other types of screws, such as machine screws or wood screws, typically have a straight or tapered thread design suited for fastening or joining applications.
- Linear Motion Conversion: The primary function of a lead screw is to convert rotary motion into linear motion or vice versa. It achieves this by utilizing the engagement between the helical threads on the screw and the matching threads on the nut. This capability makes lead screws suitable for applications requiring precise positioning, actuation, or adjustment of components along a linear path. In contrast, other screws are primarily used for fastening, joining, or securing objects together.
- Precision and Control: Lead screws offer precise control over linear movement due to their thread pitch and the ability to rotate the screw with precision. The pitch determines the linear distance the nut will travel for each revolution of the screw. This feature makes lead screws well-suited for applications that demand accurate positioning or adjustment. In contrast, other screws are not designed with the same level of precision or control over linear motion.
- Load Handling: Lead screws are designed to handle both axial loads (tension or compression forces) and torque. The helical threads and the engagement between the screw and nut distribute the load over a larger surface area, allowing lead screws to support and transfer significant loads. Other screw types, such as machine screws or wood screws, are primarily used for fastening and may not have the same load-bearing capabilities as lead screws.
- Applications: Lead screws find applications in various mechanical systems that require precise linear motion, such as CNC machines, 3D printers, robotic systems, and adjustable mechanisms. They are commonly used for positioning, actuation, or adjustment purposes. Conversely, other types of screws serve different purposes, such as machine screws used for fastening components together, wood screws for joining wooden materials, or self-tapping screws for creating threads in materials like metal or plastic.
Overall, the key differences between lead screws and other types of screws lie in their thread design, their ability to convert rotary motion to linear motion, the precision and control they offer, their load-handling capabilities, and the specific applications they are designed for. Understanding these distinctions is essential when selecting the appropriate screw type for a particular mechanical application.
editor by CX 2024-03-12